Posted 09 July 2006 - 03:26 PM
Some quick "DO IT YOURSELF" INTERCOOLER EFFICIENCY TESTS:
USING temp. probe "IN" the inlet hose or pipe to your intercooler, i use my FLUKE MULTIMETER WITH THE TEMP.PROBE YOU GET AS AN OPTION OR STANDARD WITH THE HIGHER LEVEL METERS.
DO a dyno pull or a hard HIGH BOOST BLAST SOMEWHERE getting a passenger to monitor the air temp.
If you have aftermarket injection most systems employ an AIR CHARGE TEMP sensor, so measuring the air temp after passing through the cooler is easy in DATA LOG or live on screen monitoring.
Simply compare the 2 values, BEFORE & AFTER.
If you dont have aftermarket injection, just use the multimeter temp prob again on the outlet side.
To get a more accurate reading as your not checking the temps at the same time,allow engine to cool back to the temp it was at when you checked the inlet air charge side of the cooler.
You have to do this as there will be a difference in values due to latent heat build up (heat soak) after your first run.
To check for PRESSURE DROP.
Most of you guys will have a boost guage on your car.
These make EXCELENT pressure drop meters.
Simply fit up an adaptor (vacuum barb etc) to the in side of the cooler and one on the out side.
Get some vacuum hose long enough to reach the 2 barbs.
Disconnect the BOOST GUAGE at its source,normally the inlet plenum,block off the port that you removed the boost guage hose from so you dont have a vacuum leak.
Connect the guage to the in side of the cooler and go for a full boost run.
Take note of boost pressure, now put boost guage onto out side of cooler,note pressure.
SUBTRACT THE OUT VALUE FROM THE IN VALUE AND THERES YOUR PRESSURE DROP VALUE.
EG: 14 PSI IN - 12.5 PSI OUT = 1.5PSI PRESSURE DROP.
""""NB""" DONT FORGET TO BLOCK OFF THE PORTS YOU ARE NOT MEASURING.
ESPECIALLY AFTER TESTING AND YOU HAVE HOOKED UP THE BOOST GUAGE BACK TO THE ENGINE.
YOU can also use this method to find out EXHAUST BACK PRESSURE VALUES.
PUT FITTINGS BEFORE AND AFTER EACH EXHAUST COMPONENT,EG: B4 THE CAT CONVERTOR,AFTER THE CONVERTOR, B4 THE MUFFLER,AFTER THE MUFFLER,B4 THE RESONATOR,AFTER THE RESONATOR ETC.
BY DOING THIS YOU GET TO SEE WHICH COMPONENT OF YOUR EXHAUST SYSTEM HAS THE MOST RESTRICTION.
WHEN IT COMES TO A BOOSTED ENGINE THE BEST BACK PRESSURE IS """NO BACK PRESSURE"""
PRESSURE IS A RESTRICTION TO FLOW.
WHEN doing the EXHAUST BACK PRESSURE TEST make sure you insulate the sample hose so it DOESNT MELT.